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The IPM Method:
Step 4 — Train & Optimize

Continuous Improvement That Sustains Uptime

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The Value of Training and Optimization

Training & Optimization equips operators to run packaging systems efficiently and sustain performance long after startup. IPM partners with OEMs to deliver comprehensive packaging equipment training and operator instruction through EQUIPS, IPM’s structured program that blends classroom instruction, hands-on practice, and e-learning modules. By combining real-world equipment knowledge with customized resources, IPM equips your workforce with the confidence, consistency, and skills to protect uptime over the long term.

OEM Collaboration and
Training Materials

IPM partners directly with OEMs to develop training for every machine center, giving operators practical, real-world knowledge. Through  EQUIPS, these resources are consolidated into a unified program that includes branded handbooks, step-by-step guides, and system-wide documentation. EQUIPS emphasizes system-wide performance, demonstrating to operators how the entire line functions as a single, integrated system. Clear, repeatable procedures for startup, shutdown, and troubleshooting build operator confidence and consistency across shifts.

Key Milestones in
Training & Optimization

IPM sustains performance beyond startup.
Each milestone equips teams, embeds knowledge, and safeguards uptime across the packaging line:

OEM
Collaboration

Partner with OEMs to provide operator training at each machine center.

Training
Materials

Provide tailored manuals, digital resources, and documentation specific to your line.

On-Site
Training

Deliver classroom instruction and hands-on sessions for operators, maintenance, and supervisors.

E-Learning Modules

Offer self-paced, interactive resources that extend learning well beyond startup.

Optimization Support

Conduct audits and targeted adjustments to reinforce long-term performance.

On-Site Training and E-Learning

Hands-on learning is central to building operator competency. EQUIPS combines classroom instruction with guided practice, where subject matter experts walk operators through daily operations, maintenance routines, and problem-solving. Training continues online with interactive modules that reinforce predictive maintenance, standardize practices across shifts, and give operators a resource they can access anytime. This blended approach accelerates ramp-up, reduces downtime, and sustains packaging line performance.

Predictive Maintenance and OEE

EQUIPS strengthens predictive maintenance practices, turning potential downtime into proactive action. Standardized troubleshooting and maintenance routines help operators identify issues early, reduce reliance on OEM service calls, and extend equipment life. The result is stronger Overall Equipment Effectiveness (OEE) and a packaging line optimized for continuous uptime.

Optimization Support

Optimization doesn’t end when training is complete. IPM provides ongoing uptime audits, performance reviews, and targeted adjustments to sustain packaging line efficiency and reliability. By reinforcing EQUIPS learning in the field, IPM turns training into lasting operational gains. This ongoing support strengthens predictive maintenance, extends equipment life, and safeguards OEE. The result is continuous improvement, maximized ROI, and packaging lines that sustain performance year after year.

Competency and Certification

Competency is measured, not assumed. EQUIPS includes assessments and optional certification to verify that operators, maintenance staff, and supervisors can run and troubleshoot the system with confidence. Managers gain a clear record of progress and compliance, while operators earn proof of mastery that directly translates into improved daily performance.

For enterprise-scale organizations, EQUIPS also delivers both flexibility and standardization. Each site receives training tailored to its specific equipment and practices, while all materials follow a common structure across the enterprise. The result is consistent performance and sustained uptime at every facility, regardless of scale or location.

Protecting
the Investment

Training & Optimization is the final stage of the IPM Method, protecting your investment by combining structured operator training through EQUIPS with IPM’s ongoing performance support. The result is confident operators, resilient packaging lines, and sustained uptime that protects ROI for years to come.

Connect with an IPM Expert

Connect with IPM

Name(Required)

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